Installation Instructions
Small Block Ford Aluminum Cylinder Heads
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ATTN: PLEASE READ THROUGH ALL INSTRUCTIONS BEFORE ATTEMPTING
CYLINDER HEAD INSTALLATION.
VALVE SPRINGS :
IT IS THE CUSTOMERS RESPONSIBILITY TO CHECK AND MAKE SURE
THAT SPRING PRESSURES ARE CORRECT FOR THEIR CAM.
VALVE CLEARANCE GUIDE:
INTAKE AND EXHAUST GUIDE CLEARANCE ARE .00125, ON SOME SEVERE APPLICATIONSWITH
HEAVY NITROUS, MARINE OR BLOWER USAGE LOOSER GUIDES MIGHT BE REQUIRED.
IMPORTANT:
APPLY ANTI-SEIZE TO ALL BOLTS AND SPARKS PLUGS TO ENSURE A LONG THREAD LIFE.
*WARNING*
PISTON DOME TO CYLINDER HEAD CLEARANCE MUST BE CHECKED PRIOR TO FINAL ASSEMBLY
OF ENGINE.
*WARNING*
ROCKER STUDS ARE INSTALLED FOR SHIPPING PURPOSES ONLY! THESE STUDS MUST
BE SEALED AND TORQUED TO 60 FT/LB. BEFORE RUNNING THE ENGINE.
IMPORTANT:
COMPRESSION RATIO AND PISTON TO VALVE CLEARANCE MUST BE CHECKED BEFORE ASSEMBLY.
PART NUMBERS #1420, #1422, #1490 & #1492 WITH 2.020 VALVES USUALLY WILL
NOT FIT A PISTON WITHOUT VALVE NOTCHES HAVING PROPER RELIEFS. PART #1450
& 1451 WITH 2.080 VALVES MIGHT EXPERIENCE THE SAME ISSUES.
NOTE: 1986 5.0L MUST HAVE PISTONS NOTCHED FOR CLEARANCE.
COOLANT:
It is important to maintain a 50/50 mix of antifreeze in the cooling system
to prevent corrosion of aluminum cylinder heads. Do not use tap water use distilled
water, most supermarkets have purified or distilled water. Check labeling
to verify purified though deionization.
TORQUING:
We suggest NOT using a torque wrench on intake and exhaust manifold bolts.
Just snug up hand tight with a wrench only.
VALVE SEATS:
Both intake and exhaust valve seats are heat-treated and compatible with
unleaded fuels.
ACCESSORIES:
Although AFR street cylinder heads will accept OEM components, rocker arms,
valve covers, intake manifold, 7/16" bolts for 165cc cylinder head and 1/2"
for 185cc & 205cc & 225cc head, we highly recommend that premium
quality hardware be used with your new CNC ported aluminum cylinder heads.
HEAD GASKETS:
Use Fel-Pro #1011-1 for years 1962 - 82 for 1983 - 1995 Fel-Pro #1011-2.
For high compression (12:1 and above) nitrous or forced induction, consider using Fel-Pro
#1006 Locwire. NOTE: 1006 Locwire gasket will require modification of the
head deck surface by a competent machine shop to Fel-Pro specifications,
also put a small amount of silicone around water cross-over in head deck
when using 1006 gasket.
INTAKE GASKETS:
Important: Do not port match you intake manifold to
these below gaskets, as they do not exactly fit AFR heads. Use Fel-Pro
#1250 on either the 165cc or 185cc intake runner head. For the 205cc use
Fel-Pro #1262. The 225cc runner head will require the Fel-Pro 1262R. A small
amount of silicone is recommended around the water ports and the intake
port.
EXHAUST GASKETS:
Any header or manifold designed for original equipment heads will fit the
AFR 165cc or 185cc street cylinder heads, use Fel-Pro #1415 exhaust gasket.
For the 205cc use Fel-Pro #1487 exhaust gasket.
VALVE COVER GASKET:
Use Fel-Pro #1645 ¼ thick cork-lam with steel core.
HEAD BOLTS or STUDS:
High quality head studs or head bolts with hardened washers must be used
to prevent galling of the aluminum cylinder head. Recommended head bolts are ARP
#154-3701 for engines with 7/16" head bolt holes (289 and 302 CI).
Engines with 1/2" head bolts holes (351-w and 302 CI SVO) should use
ARP # 154-3603. For maximum head gasket-clamping AFR recommends head stud
kits. AFR part #1420, #1422, #1450, #1451, and #1492 cylinder heads come with head
bolt hole drilled to 1/2". If installing on a 289-302 block with 7/16
threads, a head bolt reducer bushing 1/2 to 7/16 must be used, AFR part
#6324.
HEAD BOLT TORQUE:
Apply moly-oil mixture to washers, and area around head bolt to prevent
galling and improper torque readings. Torque to 70 ft/lbs. for 7/16"
bolts or studs (289 or 302) or 100 ft/lbs. for 1/2" bolts or studs
(351W) in three or four steps following the factory tightening sequence.
Then tighten the long (upper) head bolts or studs to 80 ft/lbs. (7/16")
or 110 ft/lbs. (1/2"). A re-torque is recommended after initial start-up
and cool down (allow 2 - 3 hours for cooling). Sealer should be applied
to all head bolts or studs that enter into the blocks water-jacketing system.
Permatex is a good general-purpose sealer.
SPARK PLUGS:
Use 14mm x 3/4" reach gasketed spark plugs, no tapered seat plugs.
Street application use Autolite 3924, for 205cc & 225cc race head use
Autolite 3922, or equivalent. Plug selection is of course dictated by many
factors including RPM level, compression ratio, and fuel type. Forced induction
or nitrous applications usually require 1 to 2 heat ranges colder. Spark
plug gap should be determined by the ignition manufacturer.
HYDRAULIC LIFTER PRE-LOAD:
With part #'s 1400, 1402, 1420, & 1422 cylinder heads hydraulic lifter
pre-load is easily adjustable due to the stud/guide plate design. Harden
heat treated chrome moly pushrods are required with guideplate style heads.
Rocker arm studs should be torqued to 60 ft./lbs. they are not torqued from
AFR, torque pedestal rocker arms to stock recommendation. On part #'s 1472,
and 1492 adjustments to lifter pre-load with non-adjustable pedestal bolt
down rocker arms cam only be made with shims as sold by Ford SVO HM-6529-A302
or Crane #99170-1. AFR recommends 1/4 - 1/2 turn pre-load for hydraulic
cams. Rocker arm geometry should be checked making sure that the contact
point of the roller or pad on a stock rocker remains centered on the valve
tip and does not roll off the edge. Visual inspection of the rockers, valve
springs, retainers, and pushrods should be made to ensure that none of the
components come into contact with each other. If problems with valve train
exist, simple changes such as pushrod length may have to be made. If pushrod
to cylinder head contact is evident loosen rocker stud and re-align guideplate
as needed.
ROCKER ARMS:
If you are using
Comp. Cams 3/8 Pro Magnum
rocker arms you will need to use
a longer stud (AFR #6409) because
of the thicker trunion on this rocker
arm.
VALVE TIPS:
Do not grind your valve tips.
Some AFR cylinder heads have harden stellite
tips which cannot be re ground. If ground
the tip will mushroom over causing severe
damage. If your valve tips are magnetic
you can grind a maximum of .015 from the
tip.
ALTERNATOR BRACKET:
Some years require the supplied 5/8-11-7/16-14 reducer to be installed into
air pump thread in order to properly mount the alternator.
CLEANING:
AFR thoroughly cleaned your aluminum cylinder heads prior to shipment. Your heads were washed
in water soluble chemical agitation tank and blown out with high pressure air
3 to 4 times before they were boxed. However during some machining operations
chips are packed and wedged into the water jacketing and occasionally come
loose in transit. Keep in mind one chip the size of a dime breaks into hundreds
of tiny chips and makes the situation appear much worse than it is in reality.
It is not usually if you blow high pressure air into the water jacketing to see
additional foreign debris, or chips finding their way out. AFR recommends that
you thoroughly blow out your heads prior to installation.
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